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卷 61, 编号 9 (2018)

Coal

Flotational Enrichment of Low-Quality and Oxidized Coal Using Spent Motor Oil

Patrakov Y., Semenova S., Klein M., Avid B.

摘要

The flotation of low-quality Russian and Mongolian coal by means of spent motor oil is investigated. Ozonization is used to improve the flotational properties of the spent oil. The optimal ozonization depth of oil used to enrich coal of poor metamorphic development is 5–6 g/kg. Ozonization increases the oil’s content of oxygen-bearing heteropolar compounds, which determine its flotation properties. In addition, the viscosity declines. The use of ozonized spent oil improves the flotation of gas coal by 24%. Flotation of naturally oxidized gas coal by spent oil, before and after ozonization, is poor and requires large quantities of reagents.

Coke and Chemistry. 2018;61(9):319-323
pages 319-323 views

Coal Protection by Oxidation Inhibitors

Miroshnichenko D., Nazarov V.

摘要

The use of natural rubber, phenol, polyvinyl alcohol, and water-soluble melamine–formaldehyde resin as antioxidants for Donetsk Basin Zh and K coal proves highly effective. With increase in grain size of the coal, its oxidation rate falls. Similar experiments should be conducted on an industrial scale.

Coke and Chemistry. 2018;61(9):324-328
pages 324-328 views

Coke

A Novel Technique for Prediction of Coke CRI/CSR

Kumar D., Tiwari H., Saxena V., Bhattachryaa S., Tiwary V.

摘要

The hot strength of coke, i.e., coke strength after the reaction and cold strength of coke, i.e., M40 are foremost aspects for assessing the quality of coke for the smooth operation of the bigger blast furnaces. The hot strength of coke measured in terms of coke CSR is a time-consuming process and lengthy. The repeatability of the process for determining the coke CSR is itself high (as per ASTM 5341). Therefore, the effort is being made worldwide to develop methodology for prediction model to predict the coke CSR which can reduce the analysis time of reporting the coke CSR to blast furnace operator. In the present study, authors have developed a technique for predicting the coke strength after reaction with the help of its physical properties. The laboratory data (electrically heated 7 kg carbolite oven and 25 kg mini pilot oven) have been used for developing the model. The same has been validated with the actual recovery and non-recovery/heat recovery stamp charge coke plants data and the study confirms the inter relationship between the coke CCS and coke CRI/CSR. The newly developed technique predicts the coke CSR and CRI for recovery and non-recovery stamp charge coke plant with the help of physical properties of coke especially cold compressive strength.

Coke and Chemistry. 2018;61(9):329-333
pages 329-333 views

Influence of the Stability of Coke Quality on Its Consumption in the Blast Furnace

Lyalyuk V., Sokolova V., Kassim D., Lyakhova I.

摘要

Experience in converting the 5000-m3 blast furnace at PAO ArcelorMittal Krivoy Rog from natural-gas supply to pulverized-coal injection shows that the stability of coke quality has the primary influence on fuel consumption. This influence is greater in the case of pulverized-coal injection. That calls for particular attention to stabilizing the physicomechanical and physicochemical properties of coke.

Coke and Chemistry. 2018;61(9):334-337
pages 334-337 views

Chemistry

Yield and Composition of Semicoking Tars from Low-Quality Coal

Fedorova N., Gavrilyuk O., Zaostrovsky A., Ismagilov Z.

摘要

Analytical methods are used to derive data regarding the yield and composition of liquid semicoking products from coal of limited metamorphic development (D, DG, and G coal). With greater metamorphic development of the coal, the yield of liquid semicoking tar increases, and the content of tar–asphaltene components in the tar rises. Chromatography combined with mass spectrometry shows that, in low-temperature pyrolysis, the liquid product formed consist of a complex mixture of saturated and aromatic hydrocarbons and heteroorganic compounds. In all the tars, normal and branched n-alkanes and n-alkenes are identified. The aromatic hydrocarbons include mono-, di-, and trisubstituted n-alkylbenzenes and alkylated naphthalenes. The heteroorganic compounds consist predominantly of oxygen-bearing compounds in the form of phenols with alkyl substituents. The different quantities of these components in the liquid products may be attributed to differences in the chemical structure of the coal’s organic mass.

Coke and Chemistry. 2018;61(9):338-343
pages 338-343 views

Thermodynamics of Hydrogen-Sulfide Conversion in a Claus Reactor in Coke-Oven Gas Desulfurization Circuit of MMK

Platonov O.

摘要

For the Claus reactor of byproduct-capture shop 2 in the coke plant at PAO Magnitogorskii Metallurgicheskii Kombinat (MMK), thermodynamic calculation of the equilibrium hydrogen-sulfide conversion at 200–350°C is undertaken, in the following conditions: total mixture pressure 1.3 atm (130 kPa); initial Claus ratio CR = [H2S]/[SO2] = 1.5–10.0; initial hydrogen-sulfide concentration [H2S] = 0.3–6.5 vol %. When [H2S] ~ 1 vol %, the direction of equilibrium conversion is reversed. Accordingly, it is expedient to limit the number of catalytic stages in the processing of hydrogen sulfide on the basis of its initial concentration. In selecting the catalyst in the Claus reactor, it is expedient to take account of the characteristics of the gas being processed and to lower the Claus ratio to the working value CR ≤ 2.

Coke and Chemistry. 2018;61(9):344-348
pages 344-348 views

Equipment and Power Systems

Automatic Operation of Coke Machines

Lavrov K., Gorenbukh M., Osipovich K.

摘要

Approaches to the introduction of automated coke-machine operation in coke batteries are presented.

Coke and Chemistry. 2018;61(9):349-353
pages 349-353 views

Introduction of Cogeneration System at Horlivka Coke Plant

Danilin E., Svirin A., Khrobok D., Lobov S.

摘要

Environmental problems of coke production are considered. The creation of a cogeneration system on the basis of excess coke-oven gas is proposed, with a unit for extraction and utilization of the heat from the coke battery’s smokestack gases. Operational data are presented for a cogeneration system with a condensation steam turbine and membrane-based chemical water treatment.

Coke and Chemistry. 2018;61(9):354-359
pages 354-359 views

Industrial Safety

Influence of Inert-Gas Pressure on the Sorptional Methane Capacity of Kuznetsk Basin Coking Coal

Kozyreva E., Nepeina E.

摘要

The influence of additional inert-gas pressure on the sorptional methane capacity of Kuznetsk Basin coking coal is studied in the laboratory and in mine conditions. Creating pressure by means of a mixture of methane and helium increases the coal’s sorptional methane capacity.

Coke and Chemistry. 2018;61(9):360-363
pages 360-363 views
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