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Vol 62, No 3 (2019)

Coal

Interaction of Coal with Sodium Nitrite

Miroshnichenko D.V., Nazarov V.N.

Abstract

A mechanism is proposed for the interaction of coal with paramagnetic nitrogen oxides produced in the decomposition of sodium nitrite. The main role in the self-oxidation of coal is played by quinoid structures with high redox potential. Four basic periods are identified in the thermooxidative transformation of coal. These periods differ in the rate of the processes, the quantity of gaseous oxidative products, and their composition. The decomposition products of the coal react most vigorously with the oxidant in the fourth period. That leads rapidly to self-heating of the reaction mixture, culminating in explosive gas liberation.

Coke and Chemistry. 2019;62(3):83-88
pages 83-88 views

Coke

ESR Analysis of Industrial Needle-Coke Samples

Ismagilov Z.R., Nikitin A.P., Valnyukova A.S., Mikhaylova E.S., Zaporin V.P., Galyautdinov A.G.

Abstract

Industrial needle-coke samples are studied. Their paramagnetic characteristics are determined over a broad range of magnetic fields. For some samples, no pronounced signal from the microwave resonator is observed. This indicates that the conversion of the molecular structure to coke is complete in those samples. For some samples, the ESR spectra contain two sharply resolved signals from centers associated with aliphatic and aromatic fragments. That indicates incomplete structural transformation.

Coke and Chemistry. 2019;62(3):89-94
pages 89-94 views

Chemistry

Influence of Small Coal Particles in Coking Batch on Coal-Tar Quality

Bannikov L.P., Miroshnichenko D.V., Nesterenko S.V., Balaeva Y.S., Fatenko S.V.

Abstract

Traditional concepts regarding the influence of the entrainment of coal particles in coking on the quality of coal tar may usefully be expanded. In addition to increase in the ash content, the water content of the tar is increased. To eliminate stabilization of the emulsion forming in the condensation department, a limit of 10–13% has been imposed on the content of coal in the ≤0.2 mm class. Analysis of production data shows that the presence of coal particles smaller than 0.071 mm in the batch increases the density of the coal tar and its content of quinoline-insoluble materials. It is found that the water content of the tar is increased more strongly by the aromatic component of the coal than by the mineral component. The emulsifying properties of dusty coal are greatest for Zh coal and least for G coal.

Coke and Chemistry. 2019;62(3):95-102
pages 95-102 views

Lifetime of Alumina Catalysts in the Claus Reactor during Sulfur Removal from Coke-Oven Gas

Platonov O.I.

Abstract

To assess the deactivation of Claus catalysts in production conditions, monitoring data for two alumina catalysts in the Claus reactor during sulfur removal from coke-oven gas at PAO Magnitogorskii Metallurgicheskii Kombinat (MMK) are analyzed, when the mean temperature (input/output) is tcat = 251°C and 254°C and the bulk flow rate is W = 800 h–1 and 1100 h–1. Statistical analysis of the rate constants \(K_{{{\text{COS}}}}^{*}\) of carbonyl-sulfide conversion over three years shows that, in both catalysts, aging over an operational period between a month and two years corresponds to irreversible exponential loss of activity: \(K_{{{\text{COS}}}}^{*}\) ~ exp(–λt). The parameter λ is constant over time t; that is typical of hydrothermal aging. On that basis, the activity of alumina catalysts in the Claus reactor may be predicted during their basic operating period, which is of most practical interest. The rapid deactivation of the alumina catalysts in the hydrolysis of carbonyl sulfide, which is dominant at first, is also characterized by an exponential time dependence. However, the period of rapid catalyst deactivation is limited to the first two or three weeks of operation on account of the large value of λ.

Coke and Chemistry. 2019;62(3):103-106
pages 103-106 views

Organization of Production

On the Physical Interpretation of Complexity Criteria for Optimal System Organization in the Chemical Industry

Naletov V.A.

Abstract

The criteria of system complexity are physically interpreted for the problem of optimal process organization in chemical engineering. To that end, optimization by means of a thermoeconomic approach using undetermined Lagrange multipliers is considered. The Lagrange multipliers obtained characterize the complexity of the system and represent the unit exergy cost of intermediate streams or product streams, which by definition must be minimized. The Lagrange multipliers obtained by applying the information approach to optimal system organization also characterize its complexity. By analogy, it may be supposed that they reflect the unit information cost of intermediate streams or the product streams similar to thermoeconomic criteria. It was shown that thermoeconomic complexity criteria cannot be used in practice on account of various fundamental limitations. Conversely, information complexity criteria are of practical value since all the characteristics present depend solely on process operating parameters. Decreasing the unit information cost is viewed as a tradeoff between the possibility of additional energy reserves in the system, on the one hand, and the costs of organizing energy production processes, on the other. Accordingly, these criteria may be regarded as hybrid, analogously to thermoeconomic criteria.

Coke and Chemistry. 2019;62(3):107-112
pages 107-112 views

Disposal of Production Wastes

Disposal of Mobile Communication Devices by Mechanical and Thermal Means

Nazarov V.I., Makarenkov D.A., Popov A.P., Klyushenkova M.I.

Abstract

The disposal of mobile communication devices, which forms part of their life cycle, is considered in the present work. The valuable components present in various devices (mobile phones, smart phones, tablets, e-books) are noted. On that basis, the yield of basic components is plotted against the type of device. The gaseous emissions associated with the roasting of electronic waste are tabulated. Analysis of existing disposal methods permits the development of a system for the disposal of mobile communication devices based on a combination of mechanical and thermal methods. The reactor employed includes a retort that facilitates the charging of crushed components and their final discharge. The cycle for the continuous operation of two reactors is presented. By combining low-temperature pyrolysis and electrical melting, valuable products may be obtained: gold, silver, copper, and carbon black. The production of granulated fuel from such carbon is discussed. The use of a hydrodynamic scrubber minimizes the environmental impact of the system for disposal of mobile communication devices.

Coke and Chemistry. 2019;62(3):113-119
pages 113-119 views

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