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Том 47, № 5 (2018)

General Problems of Mechanical Engineering

The Scientific Heritage of V.O. Kononenko: The Sommerfeld–Kononenko Effect

Ganiev R., Krasnopolskaya T.

Аннотация

This article is a modest tribute to the scientific heritage of V.O. Kononenko, whose scientific works formed a new area of mechanics—systems with limited excitation. The development of this area has led to study of the most typical modes of interaction such as chaotic interaction. Recently, the number of studies of the problems of dynamics in limited excitation systems in international research centers has grown, which indicates the relevance of these problems. A number of new areas of research of this particular kind of systems (in biophysics, celestial mechanics, rocket engineering, etc.) have arisen.

Journal of Machinery Manufacture and Reliability. 2018;47(5):389-398
pages 389-398 views

Mechanics of Machines

Urgent Problems of Machine Science and Ways of Solving Them: Wave and Additive Technologies, the Machine Tool Industry, and Robot Surgery

Ganiev R., Glazunov V., Filippov G.

Аннотация

The various problems of modern machine science related to the requirements made on the created devices for different purpose are analyzed: processing and medical robots, measuring and testing devices, training simulators, and manipulators for corrosive media.

Journal of Machinery Manufacture and Reliability. 2018;47(5):399-406
pages 399-406 views

The Effect of Residual Imbalance Type in Vibration Activity of a Double-Span Rotor with Different Curvature of the Axis under Rundown

Volokhovskaya O., Barmina O.

Аннотация

This work is dedicated to comparative estimation of vibration activity of an initial bending double-span rotor with two types of residual imbalance (of that concentrated in the center of each span and of that skew-symmetric relative to the middle of each of the spans), which are differently located relative to the curve of the initial deflection of two types, i.e., with maximum and minimum values of the shape parameter, under transient vibrations at lower critical speeds when rundown. It is revealed that the effect of skew-symmetric imbalance on the amplitudes of transition vibrations of shafting during rundown is particularly essential for natural frequencies, to which the shapes of vibrations with the nodes at each of the spans correspond. The calculations of amplitudes were conducted for the HPR–MLPR system of a turbine of the K-300-23.5, produced by the Leningrad Metallic Plant (LMP). The results obtained were analyzed. Related problems are discussed in [3–8].

Journal of Machinery Manufacture and Reliability. 2018;47(5):407-413
pages 407-413 views

Reliability, Strength, and Wear Resistance of Machines and Structures

Damage Accumulation under Variable Loading of Cyclically Hardening Material at the Stages of Formation and Development of Cracks

Romanov A., Nesterenko G., Filimonova N.

Аннотация

The results of experimental studies of the kinetics of damage accumulation at the stages of formation and rates of development of cracks in cyclic loading of the cyclically hardening AD-33 aluminum alloy are presented, and an assessment is made of the levels accumulated in the process of loading of damage on the basis of the deformation and kinetic criteria. It is shown that the limiting state (final fracture) during cyclic loading of an aluminum alloy is described well when using deformation characteristics (cyclically reversible deformations and one-sided accumulated ones at the stage of formation, and reversible and one-sided accumulated displacement of crack edges at the stage of crack development) used in the deformation and kinetic criteria. It has been established that a cyclically hardening aluminum alloy at the stage of crack development under tension-compression conditions does not obey the first model of fracture mechanics.

Journal of Machinery Manufacture and Reliability. 2018;47(5):414-419
pages 414-419 views

Generalized Equation of the Opening of a Through-Thickness Ring Crack in a Clad Thick-Wall Pipeline

Matvienko Y., Kuz’min D.

Аннотация

Based on numerical-analytical analysis of a straight pipeline section produced of pearlitic steel clad by buttering of austenitic steel, a crack opening was investigated. These steels have different line expansion coefficients. The generalized equation of an opening of a through-thickness ring crack in a thick-wall clad pipeline was obtained taking into account the internal pressure and thermal stresses. The need to take into account the thermal stresses in the evaluation of an opening of a through-thickness ring crack in the clad pipeline was shown. The investigation results can be used effectively when the foundation of the “leak before break” concept in pipeline transport.

Journal of Machinery Manufacture and Reliability. 2018;47(5):420-426
pages 420-426 views

A Destruction Model for an Anisogrid Composite Structure

Azikov N., Zinin A.

Аннотация

Finite element modeling of the deformation and fracture processes in a composite anisogrid (network) structure made of carbon fiber reinforced plastic (CFRP) with different types of deformation has been performed. The anisogrid structure is based on a longitudinal set of ribs supported by diagonal sets of ribs directed at angles of about ±45° with respect to the longitudinal ribs. Based on the model of mechanical property degradation for composite material layers strength analysis of the structure has been performed taking into account the process of damage accumulation in the course of loading. The maximum destructive load is determined and the fracture pattern is obtained for each type of deformation. The determining impact of the rib-crossing zones of different directions as the foci of progressive destruction of the entire anisogrid structure is established.

Journal of Machinery Manufacture and Reliability. 2018;47(5):427-433
pages 427-433 views

Modeling of an Indentation Diagram for Topocomposites

Voronin N.

Аннотация

This paper demonstrates the potential for obtaining theoretical analytical relationships describing the loading and unloading curves of instrumental indentation in topocomposites. A connection is established between the theory of instrumental indentation in compact materials composing a topocomposite and the theoretical dependences proposed in this paper that describe an indentation diagram for topocomposites. The results obtained are intended to analyze the experimental indentation diagrams obtained for surface-layered solids.

Journal of Machinery Manufacture and Reliability. 2018;47(5):434-441
pages 434-441 views

Justifying Calculations of the Security of Promising Machines and Man–Machine Systems on the Risk Criteria of Accidents and Disasters

Makhutov N., Gadenin M., Lepikhin A., Shokin Y.

Аннотация

Further development of calculation and experimental analysis methods and ensuring their security against risk criteria for the prevention of accidents and disasters is considered. Of particular importance in this direction are the methods and technologies of both computational and physical modeling and analysis of the limiting states of structures leading to catastrophic failure. It is shown that the most promising direction of creating an effective apparatus for risk assessment and analysis of the security of technical systems can be considered the use of hybrid methods that allow taking into account both stochastic and interval uncertainties of the risk parameters in determining the safety and security conditions of man, the technosphere, and nature from manmade accidents and disasters.

Journal of Machinery Manufacture and Reliability. 2018;47(5):442-450
pages 442-450 views

Nonlinear Deformation of Three-Dimensional Piecewise Homogeneous Media in Stress Waves

Petushkov V.

Аннотация

The integral representation of the relevant boundary problems together with the difference approximation schemes of the time solution is used to simulate the nonlinear wave dynamics of threedimensional heterogeneous deformable media. The time solution of the integral equations is based on the Kelvin—Somigliana fundamental solution, the Newmark -scheme, the collocation approximation, and the predictor-corrector of the method of the theory of elastoplastic media flow with anisotropic hardening. The parametrization of the domain surface occupied by the medium, i.e., its internal boundaries, is made using the quadratic boundary elements. Similar volume elements are used to calculate the integrals with the bulk (inertial and viscous) forces and determine the plastic deformation zones. The complex histories of the combined shock loading of the composite piecewise homogeneous media slowly changing in time in the presence of the local zones of singular perturbation of the solution are considered. The discrete domain method was developed, based on which the practice-relevant nonlinear problems of stress wave propagation in heterogeneous media with the concentrators were solved.

Journal of Machinery Manufacture and Reliability. 2018;47(5):451-463
pages 451-463 views

Tribological Studies of Lubricants

Albagachiev A., Mikheev A., Khasyanova D., Tananov M.

Аннотация

This paper describes an upgraded installation, a procedure, and results of lubricants testing with respect to use in the executive mechanisms of space vehicles.

Journal of Machinery Manufacture and Reliability. 2018;47(5):464-468
pages 464-468 views

New Technologies in Mechanical Engineering

Perspectives of the Development and Use of the Nonlinear Wave Technologies to Process the Energy Condensed Systems

Ganiev R., Ganiev O., Panin S., Saifullin I.

Аннотация

The use of wave generators to intensify the processes of mixing and metering model energy condensed systems is studied. The urgency of this problem is specified by the imperfection of the traditional mixers and metering devices of the system components. The mathematical modeling of the wave action is performed for some model technological processes of processing and metering systems. According to the results of mathematical modeling, the preliminary parameters are estimated and new mixers and meters are developed ensuring more efficient modes of mixing and accurate vibration metering of the model energy systems.

Journal of Machinery Manufacture and Reliability. 2018;47(5):469-472
pages 469-472 views

Finite Element Modeling of the Technology of Multiple Laser Shock Processing of Materials Using the Eigenstrain Method

Sakhvadze G.

Аннотация

The laser shock processing (LSP) of material is an efficient modern technology of processing of metal materials, during which significant compressive residual stresses contributing to an increase in their strength and tribological and operational characteristics are generated in the subsurface area. The finite element modeling of the technology of multiple laser shock processing is carried out using the eigenstrain method. The level of the compressive residual stresses arising under LSP is determined. It is shown that the residual stresses on the surface of the VT-6 alloy grow from 510 to 830MPa with an increase in the number of pulses from 1 to 4, and the depth of the zone of the compressive residual stresses increases respectively from 1.26 mm after the first pulse to 1.60 mm after the fourth pulse.

Journal of Machinery Manufacture and Reliability. 2018;47(5):473-478
pages 473-478 views

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