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Volume 45, Nº 3 (2016)

Mechanics of Machines

Investigation of the structure of a wave gear with an external deformation wave generator

Timofeev G.

Resumo

Design diagrams of wave gears with external deformation wave generators based on a parallel crank mechanism are considered. Wave gears can be used to develop new drives with a high-quality rating in terms of efficiency, kinematic accuracy, torsional stiffness, and interesting layout solutions. In order to obtain the best possible ratings of these gears, it is necessary to determine if there are redundant constraints in the design and to reduce (or eliminate) them. To do this, one of the modern structural analysis methods, the graph method, is used. It makes it possible to find circuits with redundant constraints and reasonably eliminate them. The simplicity and illustrativeness of the method are shown.

Journal of Machinery Manufacture and Reliability. 2016;45(3):191-198
pages 191-198 views

On bending and stability of beams and plates laying on a continuous nonlocally elastic foundation

Potapov V.

Resumo

When designing beams and plates laying on a continuous elastic foundation, the simplest foundation model proposed by Winkler is normally used. This hypothesis was frequently criticized with good reason, for it does not consider involvement in the work of those areas of the foundation in the vicinity of the concentrated reaction point. In order to refine Winkler’s hypothesis, numerous authors have proposed other models that enable the drawbacks of Winkler’s model to be smoothed out to different degrees. In recent years, a different approach to solving the same problems is considered when the foundation is regarded as nonlocally elastic. Here, the effect of nonlocality of the foundation on the deformed state and the stability of beams and plates laying on a continuous elastic foundation is analyzed.

Journal of Machinery Manufacture and Reliability. 2016;45(3):199-205
pages 199-205 views

Simulation of exoskeleton sit-to-stand movement

Panovko G., Savin S., Yatsun S., Yatsun A.

Resumo

Problems of simulating the processes of exoskeleton sit-to-stand movement are considered. A mathematical model of the device is described. The diagram of an automatic control system is proposed, based on the ZMP method. The results of the mathematical simulating are given. It is shown that the proposed control system makes verticalization possible without falling from a wide range of initial conditions.

Journal of Machinery Manufacture and Reliability. 2016;45(3):206-210
pages 206-210 views

Calculation of flexural-and-torsional vibrations of a rocket track rail

Gerasimov S., Erofeev V.

Resumo

Vibrations of a rocket track rail that carries a high-speed moving load are investigated by studying the flexural-and-torsional vibrations of an elastic rod. Calculated and experimental data on deformation of the track rail are compared, and the correctness of the adopted mathematical model is confirmed.

Journal of Machinery Manufacture and Reliability. 2016;45(3):211-213
pages 211-213 views

Analysis of rolling with slip of flexible rotor inside stator

Nikiforov A.

Resumo

The interaction of a rotor with a stator without separation is considered during their plane-parallel motion and under assumption of constant rotor speed. In contrast to known papers devoted to the problem of the possibility of rolling in the rotor system, it is shown that the retrograde precession frequency is always lower than the inherent one, which corresponds to a zero-clearance flexible–mobile stator system.

Journal of Machinery Manufacture and Reliability. 2016;45(3):214-221
pages 214-221 views

Dynamics in the small for nonlinear oscillation systems in precision theory problems

Sergeev V.

Resumo

Specific problems of computational reasoning for the precision of dynamic systems are considered under the assumptions that primary errors take place during the manufacture and assembly of individual system units. The method of logical possibility trees is used to estimate the precision parameters; this method yields the most compact form of probabilistic computations for such problems. An example demonstrating the main points of this method is given.

Journal of Machinery Manufacture and Reliability. 2016;45(3):222-226
pages 222-226 views

Study of the stability and accuracy of the eccentricity identification algorithm in fast-revolving rotor balancing problems

Goroshko A., Royzman V., Barmina O.

Resumo

Problems related to the stability of the eccentricity identification algorithm in the problem of balancing flexible rotors are considered. The accuracy of the algorithm developed for identification by static influence coefficients is studied. The physical meaning of the condition number in the eccentricity identification problem is revealed. Optimal relationships are established between the balancing accuracy, the precision of measurement instrumentation, and the dynamic model of the system under consideration.

Journal of Machinery Manufacture and Reliability. 2016;45(3):227-232
pages 227-232 views

Reliability, Strength, and Wear Resistance of Machines and Structures

Taking into account the residual stresses during transverse calculation of the load frame to extend the service life above the warranty period

Smirnov S., Konovalov D., Parshin S., Vyskrebentsev S., Perunov E., Degtyar’ V., Kalashnikov S.

Resumo

We study the possibility of accounting for the influence of residual stress in structural elements of a high-duty item on the strain–stress state and predicting the residual life of cyclical strength throughout the entire part for an extension of the safety period. Checking calculation of the static strength checking by computer simulation reveals that the influence of residual stress on the stress field from the external load is more difficult to determine than by simple algebraic addition. It is shown that the part under the action of external cyclical stresses with the maximum peak intensity of external stresses should be considered as a structure under multicycle fatigue conditions, since the intensity of total (external and residual) stresses is higher than the endurance limit.

Journal of Machinery Manufacture and Reliability. 2016;45(3):233-238
pages 233-238 views

Computations of the least number of objects necessary for the cyclical reliability testing

Sadykhov G., Babaev I.

Resumo

For cyclical reliability testing executed over a given number of cycles, we prove the relation expressing the least necessary number of objects via the given low confidence bound of the mean part of infallible object operations provided that the fiducial probability is given.

Journal of Machinery Manufacture and Reliability. 2016;45(3):239-246
pages 239-246 views

Computation model of composite cylindrical bearing working in steady-state regime for partial filling of gap with lubricant material

Akhverdiev K., Zadorozhnaya N., Mukutadze A., Flek B.

Resumo

In [1–10], devoted to theoretical analysis of finite-length porous bearings working in non-steady-state regime, it is assumed that the gap is completely filled with lubricant material. In addition, bearing structures considered in this work possessing damping properties have low bearing capacity. Therefore it is necessary to make bearing structures so that the bearings have both damping properties and higher bearing capacity. Existing computational models of composite bearings [10] assume complete filling of the gap with lubricant material. Two cases of supplying lubricant material (axial and radial) are considered in turn. This work presents a solution to the problem of partial filling of lubricant material without allowance for its supply.

Journal of Machinery Manufacture and Reliability. 2016;45(3):247-251
pages 247-251 views

New Technologies in Manufacturing

Development and postoperation state of Ni–Co–Cr–Al–Y plasma heat-resistant coating

Tarasenko Y., Tsareva I., Berdnik O., Fel’ Y., Krivina L.

Resumo

The paper presents the results of studying the structure and physical and mechanical properties of a Ni–Co–Cr–Al–Y heat-resistant intermetallic compound coating, formed by the method of the high-energy plasma powder spraying on the working surfaces of turbine blades of a gas turbine engine in the initial state and after completing the designed resource (within ~28000 h), as part of a GTE-45-3 power unit of a thermal power plant (ОАО Yakutenergo).

Journal of Machinery Manufacture and Reliability. 2016;45(3):252-257
pages 252-257 views

Influence of laser spot overlap effect on residual stresses during laser-shock-wave processing of materials

Sakhvadze G., Gavrilina L., Kikvidze O.

Resumo

Laser-shock-wave processing (LSWP) of materials is an innovative material processing technology in which considerable compressive residual stresses are generated in the surface region and contribute to improved strength and performance parameters. We analyze performance capabilities of lasers operating at higher frequencies and lower energy levels compared to lasers used with traditional LSWP technologies. Finite element modeling of compressive residual stresses at different stages of laser spot overlap for BT-6 titanium alloys is carried out. The results are compared with the known experimental data. It is shown that they are correlate well with each other.

Journal of Machinery Manufacture and Reliability. 2016;45(3):258-265
pages 258-265 views

Cooling of a cylindrical crystallizer in a mold continuous-casting machine

Stulov V.

Resumo

The results of structural calculations for the cooling of a cylindrical crystallizer in a continuous casting machine for steel molds are given. The material for crystallizer walls has been replaced. The novelty of this study has been validated with an invention patent.

Journal of Machinery Manufacture and Reliability. 2016;45(3):266-269
pages 266-269 views

Method of product design description using graph properties

Bazrov B.

Resumo

A method of product design description using hierarchical graph properties is considered in which a graph node reflects the properties of design elements and a graph edge reflects connections between elements. The product design complexity is characterized by the number of nodes in the graph, levels, and the number of nodes on the same level.

Journal of Machinery Manufacture and Reliability. 2016;45(3):270-272
pages 270-272 views

Experimental Mechanics, Diagnostics, and Testing

Testing of magnetorheological fluids for shock loadings

Gordeev B., Ivanov E., Okhulkov S., Korendyasev G.

Resumo

The problem of applying magnetorheological fluids in damping systems of shock loadings is considered. The physical prerequisites of controlling the characteristics of magnetorheological fluids with internal electromagnetic fields are examined. Processes occurring in magnetorheological fluids under shock loadings are studied. The criterion for selecting a magnetorheological fluid for such problems is the appearance of electromagnetic pulses on windings of solenoid designed to generate an internal controlling magnetic field. The amplitude and duration of these pulses is a function of shock loadings. It is necessary to take their influence into account when developing magnetorheological dampers for shock loadings.

Journal of Machinery Manufacture and Reliability. 2016;45(3):273-277
pages 273-277 views

On calculating the secondary field of a finite hard cylindrical shell

Kosarev O.

Resumo

Using an analytical method, a formula was obtained to calculate the acoustic pressure of the secondary hydroacoustic field reradiated by a perfectly hard finite cylindrical shell in the far-field region.

Journal of Machinery Manufacture and Reliability. 2016;45(3):278-282
pages 278-282 views

Technogeneous Safety of Machines and Constructions

Construction of permissible regions in the load space of above-ground arctic pipelines

Timashev S., Bushinskaya A.

Resumo

Estimation of the reliability and safety of Arctic pipelines is associated with the fundamental necessity of taking into account the simultaneous action (combination) of natural and technological loads in the form of random time processes. Practically all existing methods for calculating reliability under the action of load combinations are in the form of random variables, which greatly limits study of the reliability of these systems with time. The methods considering loads as random processes evaluate reliability based on statistical dynamics equations. This requires considerable simplification of the initial mechanics problem, including due to the nonlinearity of the limit state function. The result, which can only be obtained numerically, turns out to be very rough.

Journal of Machinery Manufacture and Reliability. 2016;45(3):283-290
pages 283-290 views

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