Volume 63, Nº 3 (2016)

The analysis of factors affecting the growth of shortage of freshwater is performed. The state and dynamics of the global market of dry coolers used at electric power plants are investigated. Substantial increase in number and maximum capacity of air-cooled condensers, which have been put into operation in the world in recent years, are noted. The key reasons facilitating the choice of developers of the dry coolers, in particular the independence of the location of thermal power plant from water sources, are enumerated. The main steam turbine heat removal schemes using air cooling are considered, their comparison of thermal efficiency is assessed, and the change of three important parameters, such as surface area of heat transfer, condensate pump flow, and pressure losses in the steam exhaust system, are estimated. It is shown that the most effective is the scheme of direct steam condensation in the heat-exchange tubes, but other schemes also have certain advantages. The air-cooling efficiency may be enhanced much more by using an air-cooling hybrid system: a combination of dry and wet cooling. The basic applied constructive solutions are shown: the arrangement of heat-exchange modules and the types of fans. The optimal mounting design of a fully shopassembled cooling system for heat-exchange modules is represented. Different types of heat-exchange tubes ribbing that take into account the operational features of cooling systems are shown. Heat transfer coefficients of the plants from different manufacturers are compared, and the main reasons for its decline are named. When using evaporative air cooling, it is possible to improve the efficiency of air-cooling units. The factors affecting the faultless performance of dry coolers (DC) and air-condensing units (ACU) and the ways of their elimination are described. A high velocity wind forcing reduces the efficiency of cooling systems and creates preconditions for the development of wind-driven devices. It is noted that global trends have a significant influence on the application of dry coolers in Russia, in view of the fact that some TPP have a surface condensers arrangement. The reasons that these systems are currently less efficient than the direct steam condensation in an air-cooled condenser are explained. It is shown that, in some cases, it is more reasonable to use mixing-type condensers in combination with a dry cooler. Measures for a full import substitution of steam exhaust heat removal systems are mentioned.

The regeneration system heaters are one of the sources of possible ingress of the water into the turbine. The water penetrates into the turbine either at the heaters overflow or with the return flow of steam generated when the water being in the heater boils up in the dynamic operation modes or at deenergization of the power-generating unit. The return flow of steam and water is dangerous to the turbine blades and can result in the rotor acceleration. The known protective devices used to prevent the overflow of the low-pressure and high-pressure heaters (LPH and HPH), of the horizontal and vertical heaters of heating-system water (HWH and VWH), as well as of the deaerators and low-pressure mixing heaters (LPMH) were considered. The main protective methods of the steam and water return flows supplied by the heaters in dynamic operation modes or at deenergization of the power-generating unit are described. Previous operating experience shows that the available protections do not fully prevent water ingress into the turbine and the rotor acceleration and, therefore, the development of measures to decrease the possibility of ingress of the water into the turbine is an actual problem. The measures allowing eliminating or reducing the water mass in the heaters are expounded; some of them were designed by the specialists of OAO Polzunov Scientific and Development Association on Research and Design of Power Equipment (NPO CKTI) and are efficiently introduced at heat power plants and nuclear power plants. The suggested technical solutions allow reducing the possibility of the water ingress into the turbine and rotor acceleration by return steam flow in the dynamic operation modes or in the case of power generating unit deenergization. Some of these solutions have been tested in experimental–industrial exploitation and can be used in industry.

The article reports the results of investigation into the possibility of using off-design coals as an additional fuel in connection with predicted reduction in the heat of combustion of shale oil and more stringent environmental regulations on harmful emissions. For this purpose, a mathematical model of a TP-101 boiler at the Estonian Power Plant has been constructed and verified; the model describes the boiler’s current state. On the basis of the process flow chart, the experience of operating the boiler, the relevant regulations, and the environmental requirement criteria for evaluation of the equipment operation in terms of reliability, efficiency, and environmental safety have been developed. These criteria underlie the analysis of the calculated operating parameters of the boiler and the boiler plant as a whole upon combustion with various shale-oil-to-coal ratios. The computational study shows that, at the minimal load, the normal operation of the boiler is ensured almost within the entire range of the parts by the heat rate of coal. With the decreasing load on the boiler, the normal equipment operation region narrows. The basic limitation factors are the temperature of the steam in the superheater, the temperature of the combustion products at the furnace outlet and the flow rate of the combustion air and flue gases. As a result, the parts by heat rate of lignite and bituminous coal have been determined that ensure reliable and efficient operation of the equipment. The efficiency of the boiler with the recommended lignite-to-coal ratio is higher than that achieved when burning the design shale oil. Based on the evaluation of the environmental performance of the boiler, the necessary additional measures to reduce emissions of harmful substances into the atmosphere have been determined.

An analysis of the dynamics of the development of wind and solar energy and potential resource restrictions of the dissemination of these technologies of energy generation associated with intensive use of rare earth metals and some other mineral resources are presented. The technological prospects of various directions of decisions of the problem of resource restrictions, including escalating of volumes of extraction and production of necessary mineral components, creating substitutes of scarce materials and development of recycling are considered. The bottlenecks of each of the above-mentioned decisions were founded. Conclusions are drawn on the prospects of development of the Russian high-tech sectors of the economy in the context of the most probable decisions of the problem of resource restrictions of wind and solar energy. An increase in extraction and production of rare earth metals and some other materials, stimulation of domestic research and development (R&D) to create the permanent magnets of new types and new technologies of wind-powered generation, and reduction of the resource-demand and technology development of recycling the components of power equipment are the most prospective directions of progress. The innovations in these directions will be in demand on the European, Chinese, and North American markets in the near decades due to the end of the life cycle (approximately 30 years) of wind and solar energy projects started at the turn of the 20th–21st centuries (the beginning of exponential growth in plants). The private investors and relevant regional and federal government agencies can use the qualitative characteristics of the dynamics of industrially assimilated renewable energy to choose the most promising investment orientations in energy projects and selection of the most economically sound development methods of energy and related industries.

Combined measurements of heat transfer coefficients, average temperature profiles, and statistical characteristics of temperature fluctuations were performed for a water flow in a round heated pipe on a laboratory test installation. The studies were carried out with reference to physical simulation of heat transfer in molten salts, which are promising heat tranport media in nuclear and thermonuclear power engineering. The use of original probes with microthermocouples allowed one to perform measurements in many cross-sections along the length of the heated pipe with a small step in radial direction from the axis to the touch point between the probe and the wall in each cross-section. Detailed temperature measurements were performed in near wall region witin the viscous sublayer. This information is especially important for liquids with Prandtl numbers Pr > 1, such as water and molten salts. The tendencies in stabilization of the local heat transfer coefficients, average temperature fields, and temperature fluctuation intensity were investigated. The data presented here are useful for optimization and verification of numerical simulation codes for heat transfer of liquids with large Prandtl numbers.

The mathematical model and calculation method of the thermal-hydraulic modes of heat points, based on the theory of hydraulic circuits, being developed at the Melentiev Energy Systems Institute are presented. The redundant circuit of the heat point was developed, in which all possible connecting circuits (CC) of the heat engineering equipment and the places of possible installation of control valve were inserted. It allows simulating the operating modes both at central heat points (CHP) and individual heat points (IHP). The configuration of the desired circuit is carried out automatically by removing the unnecessary links. The following circuits connecting the heating systems (HS) are considered: the dependent circuit (direct and through mixing elevator) and independent one (through the heater). The following connecting circuits of the load of hot water supply (HWS) were considered: open CC (direct water pumping from pipelines of heat networks) and a closed CC with connecting the HWS heaters on single-level (serial and parallel) and two-level (sequential and combined) circuits. The following connecting circuits of the ventilation systems (VS) were also considered: dependent circuit and independent one through a common heat exchanger with HS load. In the heat points, water temperature regulators for the hot water supply and ventilation and flow regulators for the heating system, as well as to the inlet as a whole, are possible. According to the accepted decomposition, the model of the heat point is an integral part of the overall heat-hydraulic model of the heat-supplying system having intermediate control stages (CHP and IHP), which allows to consider the operating modes of the heat networks of different levels connected with each other through CHP as well as connected through IHP of consumers with various connecting circuits of local systems of heat consumption: heating, ventilation and hot water supply. The model is implemented in the Angara data-processing complex. An example of the multilevel calculation of the heat-hydraulic modes of main heat networks and those connected to them through central heat point distribution networks in Petropavlovsk-Kamchatskii is examined.