Retrofitting Cogeneration Power Stations under Conditions of Reduction or Abandonment of Steam Delivery for Process Needs

Abstract

Presently, when the structure of energy consumption by industrial enterprises is being changed, many type PT turbine units operate with limitations imposed on their operating conditions, while type R backpressure turbines are often shut down for a long time or even removed from operation. Thus, the problem of using steam previously intended for process needs combined with the loading of the main equipment and additional generation of power and heat becomes urgent for many power stations. Three main ways for solving this problem are examined in this paper. Potential alternatives for retrofitting of cogeneration power stations (TETS) with types PT and R turbines are discussed. Each alternative solves a specific problem brought about by the actual operating conditions of a turbine at a specific TETs. The results of retrofitting of PT-80-130 turbines with an increase in the throughput capacity of the intermediate pressure cylinder (IPC) and R-50-130 turbines with installation of an additional low-pressure cylinder (LPC) are presented. The experience in operation of the retrofitted R-50-130 turbine with an unconventional arrangement where an additional LPC is installed upstream the high-pressure cylinder (HPC) rather than between the generator and HPC is also described. The experience in the upgrading of TETs with installation of bottom steam turbines driven by steam from a process steam extraction that is not demanded for is presented. Depending on the conditions at a specific TETs, a bottom steam turbine can be installed on a new foundation or in the compartment of a dismounted turbine with the use of serviceable auxiliary and heat-exchange equipment.